fix: prevent duplicate status boxes on session idle/reactivation cycle

- Added completedBoxes map to track idle sessions and their post IDs
- On session reactivation, reuse existing post instead of creating new one
- Fixed variable scoping bug (saved -> savedState) in session-added handler
- Root cause: idle -> forgetSession -> re-detect -> new post -> repeat

This was creating 10+ duplicate status boxes per session per hour.

src/watcher-manager.js

@@ -138,6 +138,11 @@ async function startDaemon() {
   // Map<sessionKey, { postId, agentId, channelId, rootPostId, children: Map }>
   const activeBoxes = new Map();
 
+  // Completed sessions: Map<sessionKey, { postId, lastOffset }>
+  // Tracks sessions that went idle so we can reuse their post on reactivation
+  // instead of creating duplicate status boxes.
+  const completedBoxes = new Map();
+
   // Pending sub-agents: spawnedBy key -> [info] (arrived before parent was added)
   const pendingSubAgents = new Map();
   let globalMetrics = {
@@ -266,11 +271,21 @@ async function startDaemon() {
 
     let postId;
 
+    // Check if this session was previously completed (reactivation after idle)
+    const completed = completedBoxes.get(sessionKey);
+    if (completed) {
+      postId = completed.postId;
+      completedBoxes.delete(sessionKey);
+      logger.info({ sessionKey, postId }, 'Reactivating completed session — reusing existing post');
+    }
+
     // Check for existing post (restart recovery)
-    const saved = savedOffsets[sessionKey]; // eslint-disable-line security/detect-object-injection
-    if (saved) {
-      // Try to find existing post in channel history
-      postId = await findExistingPost(sharedStatusBox, channelId, sessionKey, logger);
+    if (!postId) {
+      const saved = savedOffsets[sessionKey]; // eslint-disable-line security/detect-object-injection
+      if (saved) {
+        // Try to find existing post in channel history
+        postId = await findExistingPost(sharedStatusBox, channelId, sessionKey, logger);
+      }
     }
 
     // Create new post if none found
@@ -304,8 +319,9 @@ async function startDaemon() {
     globalMetrics.activeSessions = activeBoxes.size;
 
     // Register in watcher
-    const initialState = saved
-      ? { lastOffset: saved.lastOffset, startTime: saved.startTime, agentId }
+    const savedState = savedOffsets[sessionKey]; // eslint-disable-line security/detect-object-injection
+    const initialState = savedState
+      ? { lastOffset: savedState.lastOffset, startTime: savedState.startTime, agentId }
       : { agentId };
     watcher.addSession(sessionKey, transcriptFile, initialState);
 
@@ -405,9 +421,17 @@ async function startDaemon() {
       logger.error({ sessionKey, err }, 'Failed to update final status');
     }
 
-    // Clean up — remove from all tracking so session can be re-detected if it becomes active again
+    // Save to completedBoxes so we can reuse the post ID if the session reactivates
+    completedBoxes.set(sessionKey, {
+      postId: box.postId,
+      lastOffset: state.lastOffset || 0,
+    });
+
+    // Clean up active tracking
     activeBoxes.delete(sessionKey);
     watcher.removeSession(sessionKey);
+    // Forget from monitor so it CAN be re-detected — but completedBoxes
+    // ensures we reuse the existing post instead of creating a new one.
     monitor.forgetSession(sessionKey);
     globalMetrics.activeSessions = activeBoxes.size;